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Post by keith1500 on Jun 16, 2011 17:28:16 GMT
Following on from a few years ago (don't time fly!) there was this thread modeleng.proboards.com/index.cgi?board=general&action=display&thread=4826At the time I was replacing the valve bobbins and took the opportunity to make some measurements and re-dimension them so as to try and get improved cut-off's. Generally it worked but there were some trade offs. The loco was better than before but occasionally I would get a dead point and it was due to steam entering the cylinder too soon and fighting the other side which hadnt cut off yet. This was an error I had made in my calculations. Probably would have won IMLEC with it for she run extremely well on the trot.! Anyway, this time I have plugged my dimensions in to Allan Wallace's simulator and had a play and made a few observations. So the question is, when should steam be admitted to the cylinder for good starting (shunting etc)? Is there a text book answer i.e. just after dead center or should it be up to 5 degrees before or after? Using the simulator I and getting admission at 8 degrees before while achieving 67% cut off. Keith
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cotswold
Part of the e-furniture
Still testing the water
Posts: 307
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Post by cotswold on Jun 16, 2011 22:45:57 GMT
My understanding is that, on full size, a major reason for having lead (steam entering before T or BDC) is to buffer the mass of the moving piston and, in our sizes, it is not necessary.
As far as shunting or starting is concerned, forget about positive or negative lead. As the piston leaves DC the angle of the crank changes such that the crank is exerting increasing leverage and (if one ignores connecting rod angularity errors) this will be minimal at DC and maximum at mid stroke.
You might like to think of lead in a steam engine being something like advancing ignition in an IC engine
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Post by donashton on Jun 17, 2011 7:25:27 GMT
Keith,
One could write a whole book on this topic, but I back what Cotswold says about a model entirely. If lead is excessive the pre-admission and compression rise quickly on notching up. The model differs from full size in that the full pressure at the piston is more or less immediate - Prof. Hall proved this by experiment, therefore lead is superfluous and may harm your health!
You mention 67% cut off - surely this is not your full gear capability? If so that is really bad for starting, which should raise at least 75-77%. It should also have 3% or less between each end of the cylinder. Choose the Allan Wallace 'Family' diagrams, where all the curved pairs should coincide as nearly as possible. If this is not so it is specious to be worrying about insignificant leads.
Don
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Post by keith1500 on Jun 17, 2011 21:43:38 GMT
Coltwold ~ Yes indeed I have tried to ignore lead, as many have said in a model it is best ignored. However, part of this exercise is to eradicate it somehow, preferably by tweaking the valve dimensions. we see. The answer was under my nose. The simulation programme includes a few files one of which is by Don. Careful study shows the valve just cracking open 1 or 2 degrees before TDC which make absolute sense particularly for starting which unlike the internal combustion engine is not running and therefore has no momentum to bring it over TDC. Don~ Based on calculations I did before it was in the low 70's. However, the loco does perform well with a load, but does make me curious how much better it might be if I could achieve a longer cut-out. This I dont think is possible without reworking the LSBC expansion link as I have maximised the movement of the die block to both top and bottom. One thing I wished the simulator programme had is a setting for slack or slop in the linkage. Most valve gear if not all must posses some (?) This slack will effect the timing of steam entering the cylinder (delay) and presumably true cut off too. Finally, someone did write book on this ~ a very good book it is too, isn't it Don ! but boy this self study stuff is hard going.... oh for evening classes
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Post by Jim on Jun 17, 2011 22:47:47 GMT
As someone about to start work on the valve bobbins this discussion couldn't have come at a better time as it was something running through my mind too.
From this and the earlier thread am I right in assuming that, depending on construction methods one should check 'in situ' the exact edge to edge distances of the ports on each side with the valve bobbins then made to measure?
I know we should produce identical parts but discrepancies do creep in and for this issue the results could be quite devastating.
Jim
the edit was to correct a couple of typos.
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Post by baggo on Jun 18, 2011 0:04:08 GMT
Keith, Allan's program does have the facility to introduce backlash. It's under View/Edit/Conditions.
My feelings on lead is that it's perhaps worthwhile setting it to about 10thou. This then helps to compensate for any 'slop' in the motion etc. when things get a bit worn.
John
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Post by keith1500 on Jun 18, 2011 6:47:28 GMT
John ~ is that the Gamma setting ?
Jim ~ From my experience with this take the opportunity to measure the movement of each valve in forward, mid gear and reverse. Get these doing the same thing and pref forward and reverse the same. but doing the same thing on both sides is important. Then make a make shift valve out of PTFE. it can be longer than the final version as the exhaust ports are not important here its finding the inside edge that admits steam that you are seeking - by sliding this in and out you'll detect the ports opening through the drain cocks and should be able to confirm your measurements. Incidentally make PTFE plug for the other side to blank off the air. Work with air pressure at say 10psi.
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Post by Jim on Jun 18, 2011 8:21:38 GMT
Thanks Keith that is exactly the information I was looking for.
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Post by baggo on Jun 18, 2011 9:43:07 GMT
Hi Keith,
Sorry, it's under View/Edit/Conditions. My mistake (it was late and I'd just got back from the pub!)
John
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Post by Deleted on Jun 18, 2011 9:50:43 GMT
This is all way over my head just now.... So much to learn....hopefully it will become a little clearer when/if I reach this stage...
Pete
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Post by donashton on Jun 18, 2011 12:46:46 GMT
The subject is complex but this thread's discussion has been good. I'm still learning after 50 years of study and the object of my book, website, etc. is hopefully to shorten the study time for others interested. Jim raises an excellent point which stems from LBSC's mismatch of valve to ports. I recently came across a part-built engine, ie ports already in the liners, requiring valves having 4 different bobbins and my advice is to work with your actual port dimensions. I had to attempt a rectification in full size recently for wrongly placed ports - a little knowledge and ingenuity can save several thousand pounds. No idea what gamma is - perhaps I should ask Allan Wallace - but I do know that the value is generally correct, so leave it alone! I did ask Allan about the worn gear facility - it just adds slop and he knows that this is not precise, but it's interesting. At any one time in the cycle there will roughly be as many pins in tension as are in compression, but working all this out is hardly worth the trouble. Since it is possible to build and supply a gear almost as accurately as the CAD drawing perhaps we should strive in that direction and let the wear take its normal course. Don
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Post by Jim on Jun 18, 2011 22:24:35 GMT
Thank you Don and Keith for your comments and observations. This is my first venture into Walschaerts' gear and as with others before my head had been spinning trying to comprehend the factors needed to have things working properly. This thread along with the previous one has been very helpful in clarifying issues that were mystifying if not totally bamboozling. Now things are starting to fall into place......I think Time to reread Don's book. Jim
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Post by keith1500 on Jun 19, 2011 17:11:08 GMT
Don's book is certainly worth a read and should be included in the workshop library.
First things first. Simply grasp an understanding or lead, lap and port opening and how the cross head and return crank contribute to each of these movements. After that it an appreciation of how each component helps deliver this movement. Particularly important are the dimensions and setting of the return crank and the length of the eccentric rod.
Interestingly enough I set the position of my return crank using a jig machined on my mill using digit readout to positions the three holes (crank pin, eccentric rod pin and centre of axle). The axle to crank dimension is fixed and so is the return crank (unless i make another one), therefore I used trig maths to work out the position of the third hole for alignment with the centre of the axle. Now, the simulation programme has an automatic setting which will suggests the dimensions for you and it gives me a slightly smaller dimension for the eccentric pin to axle. In trigonometry this is the opposite side of a right angle triangle and if the other two remain fixed and this one changes it must alter out the right angle in the triangle. Is that right/OK for setting a return crank or should the return crank dimension be adjusted to maintain the right angle triangle?
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Post by donashton on Jun 20, 2011 11:51:04 GMT
Keith,
'First things first' is spot on - the problems all arise at 'After that......'.
Your supposition of a right-angled triangle is correct but its orientation to maintain the gear's capacity to support equal leads at the valve also depends on the adjacent right-angled triangle which reaches the expansion link tailpin. In turn this assumes that the expansion link is square to the radius rod front pin when the crank is at dead centre. Whilst this means that there is only one correct measurement for the return crank and eccentric rod as a working pair, in practice one wonders just how accurately the return cranks were set in practice. At valve setting any adjustment was made at either the eccentric rod or sometimes the radius rod - neither being strictly correct if it was the return crank fixing at fault. Having often been through the long-winded practice of reconstructing the whole gear to accommodate a minor dimensional alteration (on the drawing, I might add!) I do notice that the revision of the return crank length is extremely minimal. There are already minor timing issues at the return crank, so it is a bit pedantic to worry about by how much a right-angled triangle misses the 90 degree mark. There are angles to four figure decimal degrees on some drawings. OK, so those guys knew trigonometry, but what was actually produced and accepted?
Bill Hall's simulator refuses to allow user input here, which can sometimes annoy, but any simulator gives precise results from what is input - perhaps to a finer degree than we can achieve in practice, though I have tested this out on an engine produced using laser cutting and digital readout throughout. When the reversing lever was dropped into full forward gear the clocked valve travel was within 2 thou of the simulator result! Considering the number of variables and coordinates involved this seems remarkable.
Don
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steam4ian
Elder Statesman
One good turn deserves another
Posts: 2,069
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Post by steam4ian on Jun 20, 2011 22:44:04 GMT
G'day Don
I'm just a simple electrical engineer but I am used to dealing in quadrature harmonic motion e.g. direct and quadrature currents resulting in an apparent current with displacement cos(phi) called power factor.
To my simple mind radial valve gears are just trying to achieve a sum of a direct and quadrature harmonic motion. From what I read from your articles it is the distortions to the harmonic motion and the resultant attemps to correct for this which cause the complication. IF one could have infinitely long eccentric rods, connecting rods, suspension links etc, etc, then no compensation would be necessary.
I wonder if the confusion for some comes from getting the compensation mixed up with the basic function of the gear. To my understanding in Walschearts gear the drive to the expansion link must always be a 90 degrees (in quadrature) to the drive to piston.
I don't confess to understanding the compensations.
Regards Ian
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Post by donashton on Jun 21, 2011 7:58:06 GMT
Morning Ian,
There's no such animal as a simple electrical engineer! However, your conception is right. This rather extends Keith's original question but I'm sure that he will agree that separating the point of admission from the other events can add to the confusion you mention. It arises because Walschaerts' gear separates the two functions, each full of timing distortions, and then tries to combine them.
Consider the simple eccentric for Stephenson's gear at 90 degrees to the crank on dead centre. If we now advance the eccentric until its centre has moved linearly by the amount of lap + lead we have created a right-angled triangle with the centre of the axle. The longest side is the eccentric throw, the shortest side is lap + lead, and the other side is the quadrature. The act of advancing the eccentric has already combined the two components precisely and we only need to treat the angularity of rods.
Unfortunately, in both the separated functions of Walschaerts' gear we see introduced distortions adding to the angularities, creating a timing minefield. Blow this lot up to accommodate longer valve travels and the problems of asymmetry magnify accordingly. The best we can do is some astute juggling to counter one distortion with another.
It is quite rare to encounter a Walschaerts' design that can approach the results of the best Stephenson's layouts, yet the model engineer often perceives Walschaerts' as the simpler gear of the two because it is more readily seen in action.
Don
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steam4ian
Elder Statesman
One good turn deserves another
Posts: 2,069
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Post by steam4ian on Jun 21, 2011 21:06:13 GMT
G'day Don
Thank you for your reply; much appreciated.
The answer may yet lie in the moving eccentric valve gear applied to the German V8 as simulated by Alan Wallace, see his web site.
Regards Ian
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Post by donashton on Jun 22, 2011 11:53:52 GMT
Other than distinguishing between Walschaerts' constant (almost) lead and Stephenson's varying lead the chosen figure should relate to what happens to advancing pre-admission and compression levels on notching up - not on lead function itself. The timing cycle is so slow in a model that we should not think in full size terms at all, and this shows up well in a simulator.
Also not too obvious (referring to Keith's original query and observations) is the fact that once started we only need to travel about 2 truck lengths before 62% cut off will do nicely. At that point the GWR Stephenson's 1/8th negative lead has virtually disappeared - so much for the hoohah attached to this feature.
Regarding the tweaks to counter Walschaerts' gear inherent distortions the simulator quickly shows that the expansion link tailpin backset, previously thought so important, is quite insensitive to changes in the value, but the union link can be extremely fussy. This is one means of vying one function against the other. Adding 1.25" to the union link of the rebuilt Merchant Navy inside gear works wonders, but not in isolation. Various other small tweaks have to accompany the union link mod to secure the considerable improvement.
Superimposing a modified arrangement onto an original design, as I did with Speedy, shows just how small the changes to secure better results really are, but they must all be included to gain the results. Being highly critical about making the valve fit the ports (part of this thread) also has to include making the gear design such that the mechanism fits the valve and ports. otherwise precise valve setting may actually be worsening events unwittingly. Many times on the simulator have I come across a design where setting equal leads draws the other events apart, and setting the events closely matched results in unequal leads!
Don
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